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Hologram Equipment

Henglei Produces whole set equipment for full hologram procution lines, include hologram mater shooting, electronic forming, hologram embossing, lamination and coating, cutting and hologram hot stamping transfering. Our hologram machines produce hologram sticker, hologram hot stamping foil, hologram overlay, scratch off hologram and wide web holographic packaging film. In this webpage we briefly introdue how to produce holograms by our machines. For example, how to set up a production line to produce 2 millions pcs security holographic sticker in size of 15mm*15mm a day. To do this, you just need electronic forming machine, hologram hard embosser, lamination machine and automatic die-cutting machine with sheeting and slitting. We also supply more equipment for hologram hot stamping foil production, hologram scratch off hologram, etc.

 

There're some photoes of hologram machines below. They will help you to understand how do we make holograms. You are welcome to visit our factory or hologram training plant to see how machines running in process of production.

Affordable Hologram Machinery   Hologram Sticker Production Photoes    Hologram Hot Stamping Machinery and Project

Below information show whole set of hologram machines to produce holographic sticker from holographic master origination shooting to final hologram sticker die-cutting. Most of these machines are also used in hologram film production, hologram hot stamping foil, hologram overlay, hologram pouch, scratch off hologram. We list machines to make holographic sticker and hologram film (wide web soft hologram embosser) bellow. In the bottom of this page you can download vedio of our macines.

How to Produce Holographic Sticker

Step#1. Master origination shooting machine to record hologram image onto photoresist by laser. Coating silver onto photoresist master to get glass hologram origination.

holographic master shooting system including 2D/3D and Dot-matrix system. 2D/3D hologram system records different color hologram image/text and layers on anti-vibration optical table through optis by He_Cd laser. Dot-matrix system records millions of small holgoram grating dots by laser beam and combines a full holgoram image which is designed on computer.

Step#2. Electronic forming soft tank to duplicate hologram shim from silver coating photoresist. This electronic forming process wil produce master origination shim or small size hologram nickel shim for recombination.

Step#3. Recombiantion machine to press small pcs hologram nickel onto plastic film to get big size plastic holographic master.. Usually, we will recombine dot-matrix hologram and 2D/3D hologram into 6"*6" hologram area master. 2D/3D master system also can work without recombination. After recombination, we have to coating silver onto plastic hologram master again and do step#2 job to get a big size holographic master origination.

Step#4. Put holographic master origination into hard electronic forming tank to duplicate operation hologram nickel shim for hard embossing. The hard shim duplicated is strong enough for hard embossing.

Step#5. To fix hologram operation shim onto hard hologram embosser to press hologram image onto PET/OPP film to get holographic foil which has metalizing layer or coating layer.

Step#6. Lamination machine/coating machine to coat adhensive onto hologram embossed metallized film. Th hologram sticker foil will be lamiated with releasing liner.

Step#7. Die-cutting machine to cut hologram stickers automaticly and sheeting/slitting.

Step#8. To do serial numbers, etched logo, barcode by numbering machine and laser engraving machine.

How to Make Narrow Web Hologram Hot Stamping(160mm width) Foil by Hard Embosser? (brief introduction)
step1. Make holographic master origination (Master origination shooting system, 2D/3D or Dot-matrix)
step2. Copy operation nickel shim from holographic master origination(Electronic Forming Machine)
step3. Emboss hot stamping foil which is without hot melt adhesive(Hard Embosser)
step4. Coat hot melt adhesive(Hot stamping foil coating machine)

How to Make Wide Web Transparent Holographic Film and Silver,Red, Green, ... Holographic Film?
step1. Produce small pcs customized design holographic master(Master origination shooting system, 2D/3D or Dot-matrix) .
step2. Recombine small master to big master up to size of 1500mm*600mm. (Big Recombinaiton Machine)
step3. Copy big size nickel master shim(Electronic Forming). We have around 80 general design master upto size 1500mm*600mm.
step4. Eemboss transparent pre-coated BOPP film, PET film, PVC film. Then you get transparent hologram film for packaging. Or to emboss pre-coated with color layer to produce silver, red, green holographic packaging film. (Soft wide web embosser)
step5. Vacuum Metalizer to metalize transparent hologram film. Then you get silver, red, green holographic packaging film. (There're several good quality Vacuum Metalizer suppliers in China)
We also can use soft embosser to produce wide web hologram hot stamping foil with Vacuum Metalizer, Coating machines.

How to Wide Web Hologram Hot Stamping Foil, Holographic Paper ? How to Hologram Aluminum Foil? How to Scratch Off Hologram? ......

 

Questions of Hologram Production:

What's kind of material use to prodcue hologram sticker? Matellized PET film, Silicon liner(paper) and Adhensive

How many person require to run who set line to produce hologram sticker? 2-4 staff

How much water and electricity will consume every month? Less than $150

How many square meter required to set up whole line machines to produce holographic sticker? 120-200 Square meters

 

List of Hologram Machines

1. 2D/3D Master Shooting System

2D/3D master shooting lab includes Microprocessor-Controlled Automatic Positioning Platform and controller, Optical Table, He-Cd Laser, whole set Optics, Silver Coatings and other technology transfer.

2. Dot-matrix Master Shooting System

Whole set of dot-matrix holographic master shooting machines includes high precision dot-matrix platform, 3 color separation optic head, platform controller, PC and software, Silvering, He-Cd Laser.

3. Holographic master Recombination Machine

To recombine small master into big master.

Small recombiner can recombine upto size 250mm*250mm.

Big recombiner can recombine upto size 1500mm*650mm.

4. Electronic Forming Machine
Electronic forming machine duplicates nickel operation shim from hologram mother shim for next process hologram embossing. Then we fix nickel hologram operation onto embosser's cylinder and emboss hologram image onto metallized PET film

5. Narrow Hard Web Embosser
Narrow web hard embosser is the machine to emboss hologram image onto base material such as aluminum metallized PET film, transparent PET film, aluminum foil,etc. It's very simple manufacturing process with very low cost. Hologram image is compressed by three cylinder with air pressure without ink.

a. Hard Embosser Model 1

b. Hard Embosser Model 2

6. Hologram Lamination
To laminate silicon paper(liner) and hologram film together by adhesive. Adhesive (usually, solvent based) is same adhesive for normal self-sticker.

7. Hot Melt Adhensive Coating Machine
To coat hot melt adhesive on hot stamping foil.

8. Wide Web Soft Embosser
To emboss transparent hologram film in wide web width up to 1200mm. The base material can be BOPP, PET and PVC film.

9. Hologram Sticker Automatic Die-cutting Machine

This machine die-cut hologram sticker precisely and fast in roll format with slitter.

 

 

holographic master Shooting System

Master shooting System has two type. One is 2D/3D mater shooting System, another is Dot-matrix master shooting System.

2D/3D mater shooting System new type, simple and easy to learn

There're two type of 2D/3D master shooting. One way is to shoot master by H1 glass to make hologram text or image in background. Another way is to shoot master by hologram image maker facility directly.To shoot master by hologram image maker facility directly, all forground image and background image can be shooted in same way(no need to make H1 glass for background first). It's much easily way than to make background by H1 glass. Master shooted by hologram image maker facility also is much shining and clearn without noise wrinkle than the master shooted in another way, especially, on big rainbow area. To shoot master by hologram image maker facility, we need automatic position localization equipment to locate record glass position precisely. To shoot master by H1 for background, we have to control position platform manully.

Two different 2D/3D master shooting, we need two different position localization equipment, one is manual positioning equipment , another is automatic positioning equipment.

We have both type master shooting technology. To shoot master by hologram image maker facility is suggested because it's easier to learn and quality of master made is better.

With 2D/3D master shooting system, we can make 2D/3D, 2D, Flip-Flop, Microtext, Hidden Image, stereogram,
Special Effects, Animation.

Main euipment required for 2D/3D holographic master shooting: Laser, X Y Stage, Optics, Optical table.

He-Cd laser

Hologram laser and optics talble and optics


hologram laser

This is the photo of He-Cd laser which is in my training room. Helium Cadmium Laser power is 60mv -100mw, 441.6nm, with control unit and power supply There're Chinese made or Japanese made laser(Kimmon,Japan) available. The laser controller is automatic. The laser power meter check the laser beam parameters.

It's the breif image of He-Cd laser structure in side.

hologram laser

Above He Cd Laser cover is removed. You can see blue beam in two side of laser.

hologram laser photohologram laser

The laser beam come through the front side glass.

hologram laser

Above He Cd Laser cover is removed. You can see blue beam in two side of laser.

X Y Stage

Microprocessor-Controlled Automatic X Y Stage to locate photoresist position and movement for 2D/3D, kinematic movement, flip-flop, hidden text, floating effect holographic master shooting..

Microprocessor-Controlled Automatic Positioning Equipment is 3D process machine who control the master shooting according to the pre-setting parameter. It can control position, distance and depth of hologram will be shooted and how long time glass will be exposed to laser beam when shooting.

Specifications:

1.Voltage std.:-220V,50HZ, Power consumption <150W
2.Processor:2*57BYG060, 86BYG450B
3.Shutter:DC24V/0.5A, AC220V/2A
4.Value: Horizontal Direction 0.01mm, Vertical Direction: 0.01mm, viewing depth: 0.01mm
5.Times: Horizontal Direction<600 times, Vertical Direction<600 times, viewing depth Direction 1 time
6.Scope: Horizontal Direction<200.00mm Vertical Direction<220.00mm viewing depth<80.00mm
7.Waiting time: Toff: 1-999 second
8.Exposure time: Ton: 1-999 second
9.speed: 0-9 adjustable

hologram laser

X Y Automatic stage to control photoresist movement in X Y position.

hologram laser

X Y Automatic stage controller to set X Y position, movement distance, exposure time, pause time, etc.

hologram laser

Lens, filter, X Y stage on optic table.

 

Optical Table and optics

Specifications:

Load weight:800 kg
Solid Frequency Horizontal Direction < 1~1.8HZ Vertical Direction < 1.1~1.8HZ
Maximum anti-vibration value 1.1*10-3~ 3.5*10-3
Table Flat Smoothness: 0.10 mm/m2
Maximum relative displacement: 0.22 nm~0.10 nm
L*W*H: 1800mm*1200mm*140mm for new system or 3200mm*1800mm*26mm for old system
The weight of whole System will be 1600 kg / 3000 kg

hologram laser

Optical Tables: 1200 x 1800 x 200mm, Metric M6 Holes, Isolated. Or equivalent. The vibration should be Isolated for holographic master shooting.

hologram laserhologram laser

The optical Table System should be isolated from outside environment vibration. It has to feature integrated accessories to optimize laboratory space, organization and safety. The system should have about 200mm thickness with a 1200mm width, 1800mm length and Metric M6 holes on a 25mm grid. There is a need to have casters with it as standard feature for easy mobility. Or equivalent.

Whole holographic master Shooting System

A. New Model 2D/3D holographic master Shooting System. It one step shooting hologram system.

Turnkey of New Model 2D/3D holographic master Shooting System Consists of Equipment:

<
Number  Description Qty
1 Honeycomb Tabletop Size 1800mm*1200mm with vibration isolation solution 1
2 Mounts 18
3 Optics 18
4 Automatic XYZ Platform, Shutter 250mm (Y)* 200mm (X)* 100mm (Z) and controller
1
5 Hologram image Maker  
6 Ohters Items .......... ......

hologram laser

Hologram len and other optics make whole set objective and refference laser light for hologram image recording.

hologram laser

All optics including hologram len, shutter, beam splitter, mirror, filter, magnifier, etc are set up on optical table.

hologram laser

Blue laser beam is slipted into objective beam and refference beam by beam splitter.

hologram laser

Laser objective and refference beam match together after the objective beam go through artwork. Hologram image is recording on photoresist.

hologram laser

The engineer is adjusting hologram len and other optics, to make objective and refference laser light match the artwork for hologram image recording.

hologram laser

The engineer is adjusting hologram len and other optics, to make objective and refference laser light match the artwork for hologram image recording.

 

B. Classical Old Model 2D/3D holographic master Shooting System

Classical Old Model 2D/3D holographic master Shooting System take two steps to make holographic master. First step is to record image onto H1 hologram glass. Second step is to record image from H1 glass onto photoresist glass.

Classical Old Model 2D/3D holographic master shooting System includes shooting system platform, Microprocessor-Controlled Automatic Position Localization Equipment. He-Cd laser and laser power; kinds of optics, kinds of chemicals for developing, fixing, bleaching glass, silvering hologram glass, other equipemnts

Turnkey of Old Model 2D/3D holographic master Shooting System Consists of Equipment:

Number  Description Qty
1 Honeycomb Tabletop Size 3200mm*1800mm 1
2 Vibration Isolation Support With 6 Pneumatic Legs 1
3 Mirror Mount For 1" Dia. Mirror With Post Holder  15
4 Spatial Filter Assembly With Post, Post Holder And Magnetic Base 
10x With Pin Hole   5 Pcs
20x With Pin Hole   5 Pcs
40x With Pin Hole   5 Pcs
15
5 Kinematic & Rotary Mount Alongwith Post And Post Holder 2
6 Horizontal And Vertical Beam Steering Device Lens Mount 1
7 Lens Mount For Lens 300mm. Dia. 800mm.Focal Length 1
8 Lens Mount For Double Convex Lens Of 150mm. Dia. 300mm. Focal Length 1
9 Lens Mount For Lens 300mm. Dia.800mm.Focal Length 1
10 Lens Mount For Lens 150mm. Dia. 400mm. Focal Length 1
11 Diffuser Plate Holder For 250mm. X 75mm 2
12 Holder For 7" X 7", 3mm.Thick Glass 2
13 Automatic XYZ Photoresit Plate Holder and controller 1
14 Variable Square Aperture  2
15 Heavy Duty Post- 400mm 4
16 Heavy Duty Post - 200mm 2
17 2 Base Plate For He Avy Duty Post 6
18 Mirror Mount Bm - 25  2
19 Table Clamps 25
20 Clamp For Mirror Mount 15
21 Extra Large Mounting Post Clamp 4
22 Post 16 Mm. Dia - 150 Mm. 4
23 Post 16 Mm. Dia - 125 Mm. 4
24 Post 16 Mm. Dia. - 100 Mm. 4
25 Post 16mm. Dia. - 75 Mm. 4
26 Post 16 Mm. Dia. - 50 4
27 Microscope Objective 50x , Pinholes 2
28 Microscope Objective 40x , Pinholes 2
29 Microscope Objective 20x , AndSuitable Pinholes 2
30 Microscope Objective 10x , Pinholes 2
31 1" Dia. Mirror 15
32 Variable Circular Beam Splitter For 441.6nm Wavelength 2
33 Cylindrical Lens With 10f Focal Length  1
34 Cylindrical Lens Holder 1
35 300mm. Dia. Plano Convex Lens 800mm. Focal Length, For 441.6nm 2
36 150mm. Dia. Double Convexlens 400mm. 1
37 150mm. Dia. Plano Convex lens 300mm. 1

This is the photo of optical table and optics which is in my training room. The main facility on top side of photo is Microprocessor-Controlled Automatic Position Localization Equipment

 

The laser beam splitter seperate one beam into two beam

The main difference of classical type 2D/3D Hologram system in euipment is this system need bigger need big optical tabel which size is 3200mm*1800mm and 300mm. Dia. Plano Convex Lens.

hologram laser

The big optical table and 300mm. Dia. Plano Convex Lens is the main difference for two type 2D/3D system.

hologram laser

300mm. Dia. Plano Convex Lens

hologram laser

The big optical table and 300mm. Dia. Plano Convex Lens is the main difference for two type 2D/3D system.

hologram laser

Laser beam splitter.

hologram laser

One laser beam is separated by beam splitter into objective beam and refference beam.

hologram laser

Artwork is recorded onto H1 glass in first step of hologram image recording.

hologram laser

Step One Shooting. Artwork is recorded onto H1 glass in first step of hologram image recording. The beam from 300mm. Dia. Plano Convex Lens match another objective beam.

hologram laser

The hologram image is recorded onto H1 glass. This H1 glass is developed by chemical. There's hologram information on the glass which is shown by laser. But this hologram image is not viewable under normal light.

hologram laser

Step Two shooting. The hologram information is recored onto photoresist again. You can see there're 5 color hologram information combine together on photoresist glass. After we develop photoresist glass, we get hologram glass master.

hologram laser

Step Two shooting. The hologram information is recored onto photoresist again. You can see there're 5 color hologram information combine together on photoresist glass. After we develop photoresist glass, we get hologram glass master.

 

2D/3D holographic master shooting

Classical 2D 3D holographic master sheeting, with automatic position platform which is PLC controlled

Classical 2D 3D holographic master shooting system. H1 Hologram Glass developing should be done in dark room.

Dark room and developing chemical

New type 2D 3D Hologram system + Classical 2D 3D Hologram System


Photoresist Silvering

After your make hologram image onto photoresist, next step is to do silver coating onto photoresist glass. It's easy, but important step for furtther hologram production.
hologram laser

The photoresist should be clean first. Otherwise, the silvering process will face problem. After cleaning, the photoresist will be put into small container for silvering. There's chemical in the container. We also can spray the silver onto photoresist, the result is same.

hologram laser

The photoresist have one layer silver coating. It's ready for electronic forming to make nickel holographic master origination.

 

 


Dot-matrix master Shooting Machine

 

Dot-matrix master shooting machine in resolution(158 DPI, 317 DPI, 635 DPI, 1270 DPI) according to different customer's requirement., 2400 DPI also is available with customized model.

Dot-matrix holographic master shooting system composed of optical, laser(15000 hours warranty), programmable controller, accurate platform, Optics bridge, computer and software. This system is intelligentized engraving system. After you load engraving data which generated and optimized by our special software, it'll work automatic.

Old Dot-matrix system with He Cd laser

Specifications:

1. Platform dimension: 700mmX500mmX700mm
2. Weight: 250 KG
3. Power: 220V, 1KVA

hologram laser

Characteristics:

1.Shape of Engraved Dot: circle or square (different model)
2. Engraving exposure speed: 20 ~ 80 dot/second(317dpi 635dpi 1270dpi);
3. Seperation of color: Plain Rainbow or RGB(different model)
4. Engraving area: 160 x 160 mm
5. Resolution: 158dpi, 317 dpi, 635dpi, 1270dpi
6. Minimum viewing angle: 0.25 degree
7. Setting of viewing angle: 0 ~ 360 degree
8. Zoom in Zoom out effect: circle, square, rhombus, polygon, word, curve
9. Movement of curtain effect: two direction, one direction, or XY_ direction
10.Pearlescent effect: polygon movement of ray, random kinematic movement ray, combination of kinematic movement ray
11. Revolving ray effect: whatever revolving shape of curve, revolving effect of line, etc
12. Projective effect: whatever word, whatever font, recombination of image projection flex
13. Switch effect: Different flips switches with different viewing angle
14. Three-dimensional effect: word has fasle three-dimensional effect, imitational 2D/3D hologram
15. Micron text effect: line of font can be 0.02mm, letter can be in size of 0.2mm
16. Random matrix: dots blink in different viewing angle
17. The operating system: win98 SE
18. Control graph: .TIF or .BMP file

Software:

Dot-matrix Artwork Designing software which consist of very user friendly software for creating. Two Software Usage Information brochures with inbuilt help. One software for artwork design, another for engraving.

         - All kinds of dot-matrix type hologram
         - True Color Images 
         - Kineform 
         - Micro-Text 
         - DOVID 
         - Super-line Patterns 
         - Encryption Design 
         - 2D/3D Holo-Patterns

Other Information:

A. No requirement of vibration isolation system . 
B. Easy Optics Position Setting
C. Chemical formula and chemicals for hologram glass master development
D. Recombination Machine to make shims upto maximum size 600mm x 1500mm active area

Dot-matrix holographic master origination system with square dots and smaller laser Laser, new type easy control laser with 4 color separation optics.

Diode laser and laser controller.

Laser beam and beam splitter

Laser beam splitter and beam focus

Dot-matrix engraving machine software interface and dot on photoresist.

 

Small holographic master Recombination Machine

Small recombination machine to recombine small master up size to 220mm*220mm. PC-Controlled, automatic and simple operation with high precision 0.05mm.

Hologram recombination machine. 220mm*220mm size


Specifications:
1. Maximum recombination area: 220mm*220mm
2. Recombination precision: 0.05mm
3. Recombination function: Misplace, slope , blank, reverse
4. Control: PC, Windows operation system
5. Power: 220V/1.5KW
6. Dimension: 600mm*500mm*500mm(L*W*H)
7. Weight: 200 kg

Hologram recombination machine working on plastic film and press hologram onto it.

Hologram images recombined on plastic film. After silver coating of the film, we can make holographic master origination by electronic forming.

Recombination software interface.

Hologram recombination machine body and press head with hologram shim on it.

Hologram recombination press and hologram recombined

Hologram nickel shim for recombination and plastic film recombined.

 

Big holographic master Recombination Machine

New model recombination machine based on our updated technology. It can recombine big master up size to1500mm*650mm. automatic PC controlled, simple operation with high precision. It has anti-static and dust equipmentto keep the plate clean.


Specifications:

1. Maximum recombination area: 650mm*1550mm
2. Recombination precision: 0.01mm
3. Recombination function: Misplace, slope , blank, reverse
4. Control: PC, Windows operation system
5. Power: 380V/3KW
6. Dimension: 1800mm*1300mm*1750mm(L*W*H)
7. Weight: 1300 kg

This is our previous old model recombination machine


Electronic Forming Machine

This equipment is consisted of electronic forming tank and controller. It's designed for the replication of holographic nickel shims by means of an electroforming process. It consists of the electro-deposition of nickel on a model (silver coated glass or nickel shim master) capable of conducting electric current. When the deposition is completed, it is possible to separate the newly copied child nickel holographic master shim from the mother nickel which has an mirror hologram image

Electronic forming equipment. Soft and hard tank make hologram nickel master origination and operation nickel shim.

The aim of this electronic formation is to copy the hologram from photoresist glass which has hologram imaged recordred, hologram imaged recombined onto PE film, or provide enough quantity operation shims for the embossing machines.

holographic master origination is made by soft tank. This nickel hologram shim is copied from photoresist. There's brown photoresist glue coating still on the surface of nickel shim. We have wash it away.

Wash photoresist glue away and clean holographic master origination shim and dry it.

After hologram photoresist glass master shooted by laser beam with 2D/3D master shooting system(or, hologram recombined into big size on plastic film) and slivering coating process, we have to put the hologram glass master into soft electronic forming tank to produce holographic master origination. After 90 minutes electronic forming, we'll get one hologram shim copy which is called nickel holographic master origination(mother master) from the glass master(or plastic master). Then we put the nickel holographic master origination into another hard electronic forming tank which can duplicate another piece operation hologram shim which is a little bit harder than soft shim for hologram embossing.

Above photo is hologram mother master origination shim. We'll put it in hard tank to copy hologram nickel operation shim for hologrma embossing.

Specifications:

Small electronic tank is for duplicating small master which is used to emboss hologram sticker and big tank is duplicating big master which is used to produce hologram film.

 


Small hologram electronic forming machine.

Soft electronic forming tank to produce holographic master origination(soft) and hard electronic forming tank to produce hologram operation shim for embossing. Some electronic forming tanks can duplicate hlologram nickel shim in size of 300mm*300mm.

Small Hologram electronic forming machine
Specifications of small hologram electronic forming machine tank:
1. Max electronic formed size:250MM*250MM
2. Voltage std.:220V 50HZ
3. Power consumption:1KW
4. Dimension: 800MM*800MM*1000MM
5. Weight: 150KG

Specifications of hologram electronic forming machine power(controller):
1. Voltage std.:220V 50HZ
2. Power consumption:1.5KW
3. Dimension: 400MM*600MM*800MM
4. Weight: 100KG

Big Hologram electronic forming machine(size of it can be customized design)
Specifications of Big hologram electronic forming machine tank:
1. Max electronic formed size:1600MM*900MM
2. Voltage std.:220V 50HZ
3. Power consumption:2KW
4. Dimension: 2200MM*800MM*1200MM
5. Weight: 180KG

Specifications of hologram electronic forming machine power(controller):
1. Voltage std.:220V 50HZ
2. Power consumption:1KW
3. Dimension: 500mm*400mm*1200mm
4. Weight: 150KG

Our company give all chemical electronic forming needed with chemical formular together.

Soft tank and hard tank

Tape holographic master origination for electronic forming copying

Hologram mother master made after soft tank electronic forming.

 

 

Hard Hologram Embosser

This machine is designed to emboss hologram. It emboss transparent polyester film, metalized polyester film, hot stamping foil without glue, of various thickness from 12 micron upwards.

 

Hologram Hard Embosser Mold 1

New Mode Simple Narrow Web Hard Hologram Embosser with side guide or without side guide

Narrow web hard hologram embosser is designed for producing 160MM width hologram products, such as hologram labels, narrow web hologram film, hologram aluminum foil, hot stamping foil, etc. It consisted of three parts: embossing unit, heating system and control panel.

This single control panel can adjust temperature, pressure and speed very easily.

Hologram film is embossed with speed which is 1000 meters per hour.

There're three cylinders for this embosser

Transparent hologram film also is embossed fast with this hologram printing equipment.

 

Updated model also have side guide function which can improve the alignment when embossing.

Updated model also have side guide function which can improve the alignment when embossing.

Specifications:
1. Max embossing dimension : 160*156MM/sheet
2. Embossed film thickness: 0.012MM-0.12MM
3. Max rewind & unwind rolls diameter: 500MM
4. Temperature scope: 0-180¡æ(Adjustable)
5. Embossing speed: 0M-30M/Min(Adjustable)
6. Counter scope: 0-99999 (Adjustable)
7. Shim size: <160*156*0.05 MM
8. Shim lift: 5,000M-10,000M/Shim
9. Voltage std.: 220V 50HZ
10. Power consumption: 3KW
11. Compressed air needed: 0-5Kg/cm2 (Adjustable)
12. Embosser dimension: 1300MM*750MM*120MM
13. Embosser weight: 600KG

Hologram embosser cylinder photo

Hologram Hard embosser Model 2

Auto Tension Control Narrow Web Hard Hologram Embosser

Narrow web hard hologram embosser is designed for producing 160MM width hologram products, such as hologram labels foil in roll which has precise gap between two stickers. Sticker embossed by this embosser can be applied automatic by sticker application machine. Comparing to similar model embosser made in USA and Germany, our embosser has same quality and much lower price. This hologram embosser can emboss slim hologram seal of cigarette packaging.

Seamless hologram embosser

Auto Tension Control Narrow Web Hard Hologram Equipment

Characteristics:

1.Rectify a deviation and put one automatically, rewind smoothly with little deviation..
2. Intellectual temperature control, it is accurate in temperature control when embossing.
3. Automatic control or manual control to set unwind and rewind parameter,
4. Automatic control or manual control to adjust juction of hologrma nickel shim.
5.The structure is reasonable in design, it is flexible and convenient to dismantle
6.Side guide
7.Auto or manual tension control

Auto Tension Control Narrow Web Hard Hologram Equipment

Specifications:
1. Width of door: 300mm(MAX)
2. Embossing are: 152.4mm(standard)----161.0mm(customized)
3. Power : 220V or 380V, 4KW
4. Air pressure when embossing : 8kg/cm2(0.8mpa)
5.Dimension: 1850MM*900MM*1200MM
6.Weight: 700kg

Seamless Hologram Hard embosser Model 3

Advance model seamless embossing hologram embosser for hologram hot stamping foil or hologram sticker in roll format

This hologram embosser make embossing hologram roll in precise gap with any distance.

The hologram made by this embosser have precise gap. So the hologram sticker roll or hologram hot stamping foil is suitable for simple automatic application.

Hologram PET film is embossed continously with same gap precisely.

Hologram PET film is embossed continously with same gap precisely.


Characteristics:

1. Chip control, Rectify a deviation and put one automatically, rewind smoothly with little deviation less than 0.1mm
2. Intellectual temperature control, it is accurate in temperature control when embossing.
3. Automatic control unwind with auto tension control with chip control and magnetic powder controller
4. Automatic control rewind with auto tension control with chip control
5. Control interface: Touch screen control. The structure is reasonable in design, it is flexible and convenient to dismantle
6. Side guide
7. Auto control in temperature, tension, unwind, rewind protection
8. Save material than Mold 1 and Mold 2

Specifications:

1. Embossing are: 155mm----165.0mm
2. Heating with chip control and infrared ray detection
3. Power : 220V or 380V, 6KW
4. Air pressure when embossing : 6 mpa pressure
5. Dimension: 1200mm*800mm*1200mm
6. Weight: 600kg

 


Hologram Sticker Lamination Machine
The machine is very simple and Lamination machine which laminates aluminum metallized PET film(hologram sensitive pressure label film) together with silicon paper(liner) by adhesive. It's simple and easily run machine made just for our hologram sticker lamination.

Sticker Laminator

Specifications:
Specifications of laminator body(three parts):
1. Machine body weight: 650KG
2. Machine body dimension: L5900MM*W450MM* H1700MM
Three parts of machine: 210mm*65mm*70mm, 160mm*90mm*70mm, 90mm*90mm*180mm

Hologram sticker simple laminating equipment set up.

Specifications of machine controller:
1. Controller weight: 50KG
2. Controller dimension: L600MM*W450MM* H950MM
3. Power.:220V 50HZ
4. Power consumption:5KW

Equipment for hologram PET film lamination with liner paper.


Hot Melt Adhensive Coating Machine and hologram sticker lamination machine
To coat hot melt glue onto hologram hot stamping foil and dry the hologram hot stamping foil in roll. This machine also can laminate hologram sticker onto line with water base adhesive and solvent base glue.

hologram hot stamping coating machine

Hologram coating machine for hologram hot stamping foil and holographic sticker as well. This machine has automatic side guide for unwind and rewind. The drying hot air cycles in the heating container by fan and heater. Unwind and rewind tension control helps hologram foil to be coated and laminated smoothly for die-cutting and slitting.

hologram lamination machine

Specifications:

1. Working speed: 1-55 m/min
2. Maximum coating width:200mm
3. Power: 380v 20KW
4. L*W*H:2700mm*800mm*1900mm
5. Weight:900kg

holographic sticker ashensive coating

Hologram foil is coated with white color water base glue. This glue is for holographic sticker.

coating machine

The coating and lamination machine has controller panel to make the machine works easily.

coating and laminating machine

The glue/adhesive used for this machine can be water base or solvent base. It can be hot melt glue for hot stamping foil and Ethyl acrylate glue for hologram label.

coating and laminating machine

The glue/adhesive used for this machine can be water base or solvent base. It can be hot melt glue for hot stamping foil and Ethyl acrylate glue for hologram label. To coating hot melt glue will have different cylinder than glue coating for hologram sticker.

 


1200 mm Wide Web Soft Hologram Embosser

This machine is suitable to emboss many kinds of film, such as transparent BOPP, PVC, PET film, extensively used in manufacturing hologram film for anti-counterfeit hologram packing material. Laminating together with hologram film, lots boxes have fake preventing packaging and improving their appearance with shining and vivid hologram effect. To metallize these transarent BOPP, PVC, PET film, we can get aluminum metallized hologram film in different color, such as silver, red, blue, green, yellow,ect.


Performance and Characteristics:
1. It only requires 20 minutes of heating to achieve work requirement, automatically coordinating with cooling system and realizing heat energy balance. Furthermore, It not only can save energyby two-third, but also work constantly and stably.
2. Jointing seam will not expand with hot.

1.Width of Roll:1320mm
2.Width of Press Film:1250mm
3.Max. Diameter of winding and rewinding:580mm
4.Coling system: Oil and water cool system
5.Speed of embossing:0M-50M/Min.
6.Meter Counter: Automatic meter counter
7.Thickness of Material(Film, BOPP, PET, PVC):0.012-0.200mm
8.Temperature controlling:temp.0--200C
9.Compressed air needs: 6 ATM
10.Frequency-change speed-change Motor:2.2KW
11.Auto temperature perseverance system:12.5KW
12. Power.: 220V 50HZ
13.Total Power consumption:16 KW
14.Weight of Main Machine:1.5T
15.Embosser dimension of Main Machine: W1800*L1200*H1500mm

 

Automatic Die-cutting Machine with auto sheeting and slitting quipment

 

Model A automatic die-cutting machine is very good to die-cut hologram sticker precisely and fast. It's suitable to die-cut hologram stickers in roll very precisely by tracing white register mark.

Label cutting with photo cell(register mark).

Holograohic sticker cutting according position of photo cell(register mark) every line.

 

Hologram sticker is slitted into reels.

It has slitter which can slit big hologram sticker roll into small rolls.

Hologram sticker is slitted into reels.

Hologram sticker is slitted into reels.

Performance and Characteristics:

1. Automatic anti-deviation when unwinding foil. It can improve precision of unwind to decrease deviation in horizontal direction.
2. Intelligent photoelectricity location position ability. It can locate the right position of white register mark precisely.
3. Computer control technology. It's easily to set parameters for die-cutting according different speed and size of stickers
4. Rotation ability of die-cutting model. It can help to adjust model position precisely and can die-cut sticker in some special direction.
5. Rewind independently which improves to rewind the waste film smoothly.
6. Two sets rewind to help rewind small rolls after slitting smoothly.

Main Parameters:

1. Die cutting width and length: a.200X200mm2         b.300X200mm2
2. Width of foil go through: 340 mm
3. Die-cutting speed: 250 times/min (max)
4. Register mark Positioning precision: 0.10mm
5. Precision to rectify a deviation: 0.15 mm
6. Max unwind Diameter: 500mm, Max rewind Diameter: 400mm, Max rewind Diameter for waste film: 350mm
7. Min slitting width: 12mm
8. Thickness of liner: > 65/g glassine liner
9. Power: 220V 2000W
10: Dimension: 450mm*900mm*1400mm
11. Weight: 700Kg

Hologram sticker is automatic sheeted into panels and counted how many sheet is done.

Hologram sticker is automatic sheeted into panels.

Hologram sticker is automatic sheeted into panels and counted how many sheets done is done.

.

Vacuum Metalizer

We are not manufacturer of this machine. There's more than 10 good Chinese suppliers. If you are interrested in this machine, we can give some suggestion.

Vacuum Metalizer metalize on plastic films and paper - polyester, BOPP, CPP, PE, PP, etc.

Chinese companies export this kind machine world widely, including USA, Europe, India, Japan, South Korea, etc.

 

 

Semi Automatic Hot Stamping Machine

This machine is used for hologram hot stamping foil or normal hot stamping foil press on paper card, rubber, photo, wood, leather, plastic, kinds of package of food & cosmetics

(1) Hot Stamping Area : 180(Length) - 280(Width)
(2)Hot Stamping Temperature: 50-400 Celsius
(3)Hot Stamping Speed : 400-1500 pcs/ hour
(4)Air Pressure :0.6-0 .8 (MPA)
(5)Power : 220V/50Hz, 2.0 (KW)

High-speed Rotary Hot Stamping Machine

This machine make for hologram hot stamping foil or normal hot stamping foil press on paper, film, alumimum foil,etc. It's available for hologram label, hologram hot stamping transfer onto document, holographic strip, scratch off hologram production. This machine also can slit paper into small rolls after hot stamping.

(1) Hot Stamping Strip Area : 5(Length) - 60(Width)
(2)Hot Stamping Temperature: 100-400 Celsius
(3)Hot Stamping Speed : 500 meters/ hour
(4)Air Pressure :0.6-0 .8 (MPA)
(5)Power : 220V/50Hz, 3.0 (KW)

hot stamping machinehot stamping machine

 

 

Automatic Hot Stamping Machine with White Photo Cell & Die-cutting Machine

This machine is used for hologram hot stamping foil or normal hot stamping foil press on paper, film, etc. It's available for hologram label, hologram document production, especially for holograms. This machine will locate stamping position precisely by trace white photo cell(register eye mark) by sensor. After hologram transfer onto paper precisely , this machine also will die-cut sticker in roll or sheet into customized shape.

 

We have two type of this Automati hot stamping machine. One mould only have hot stamping fuction. Another has hot stamping and die-cutting ability together.

Automatic Holographic Hot Stamping and Cutting Machine

Automatic hologram hot stamping machine is very good to hot stamping hologram hot stamping foil precisely and fast onto label, paper and other material in roll. It's suitable to hot stamp hologram onto label in roll very precisely by tracing white register mark.

Performance and Characteristics:

1. Automatic anti-deviation when unwinding foil. It can improve precision of unwind to decrease deviation in horizontal direction.
2. Intelligent photoelectricity location position ability. It can locate the right position of white register mark precisely.
3. Computer control technology. It's easily to set parameters for hot stamping and die-cutting according different speed and size of stickers
4. Rotation ability of hot stamping mold. It can help to adjust mold position precisely.
5. Rewind independently which improves to rewind the waste film smoothly.

Main Parameters:

1. Hot Stamping width and length: 300X200mm2
2. Width of foil go through: 340 mm
3. Hot Stamping speed: 160 times/min (max)
4. Register mark Positioning precision: 0.10mm
5. Precision to rectify a deviation: 0.15 mm
6. Max unwind Diameter: 500mm, Max rewind Diameter: 400mm, Max rewind Diameter for waste film: 350mm
7. Power: 220V 2000W
8: Dimension: 450mm*900mm*1400mm
9. Weight: 800Kg

 

HL_2 Manually hot stamping machine

HL_2 Manually hot stamping machine m is widely used in a variety of printing material, such as paper, plastic card, shoebox, invitation cards, leather, fabric, etc. This equipment has good stability with high pressure.

Technical parameters:
Hot Stamping Machine Area(MM)Hot stamping area: 230mm*150mm
Dimension(MM) Equipment Dimension: 450*400*600
Platform Area(MM) Platform Area: 320*200MM
Digital Control Foil Feed: Digital Unwind and rewind distance setting
Weight(KG)Equipment weight: 75 KG
Temperature control: 1-300℃
Power(W)Power: 800 W
Voltage:220V

 

HL_1 Manually hot stamping machine

HL_1 Manually hot stamping machine m is widely used in a variety of printing material, such as PVC card, paper, invitation cards, leather, etc.

Technical parameters:
Hot Stamping Machine Area(MM)Hot stamping area: 60x90mm
Dimension(MM) Equipment Dimension: 260*160*340mm
Platform Area(MM) Platform Area: 105*150MM
Foil feed: Unwind and rewind distance setting
Weight(KG)Equipment weight: 10 KG
Temperature control: 1-300℃
Power(W)Power: 300 W
Voltake:220V

 

List of Hologram Making Machines  download Video of hologram project sample
#1. Type A 2D/3D holographic master Shooting System  download Video of 2D/3D master shooting 1 2 3 4
#2. Type B 2D/3D holographic master Shooting System
#3. Dot-matrix holographic master Shooting System  download Video of Dot-matrix master shooting 1 2 3
#4. holographic master Recombination Machine download Video of Recombination 1 2
#5. Electronic Forming Machine
#6. New Mode Simple Hard Hologram Embosser download Video of hologram hard embossing machine
#7. Old Mode Hard Hologram Embosser
#8. Wide Web Soft Hologram Embosser  download Video of soft hologram embossing machine 1 2
#9. Hologram Sticker Lamination Machine
#10. Hot Melt Glue Coating Machine for Hologram Hot Stamping
#11. Hologram Sticker Automatic Die-cutting Machine download Video of die-cutting machine
#12. Hologram Sticker Automatic Sheeting Machine download Video of sheeting machine
#13. Big Bridge Coating Machine for wide web hologram film, wide web hot stamping foil production
#14. Automatic Hologram Hot Stamping Machine Video of Hot Stamping Machine 1 2
#15. Automatic Sequin Punching Machine (not produced by us, it's from other supplier)
#16. Vacuum Metalizers for Metalized Films and Metalized Paper(not produced by us, it's from other supplier)

About Hologram Master Originaiton

About holographic master Shoot holographic master. 2D/3D holographic mastering, Dot-matrix mastering, 3D holographic mastering, Stereogram holographic master

Hologram Master Originaiton

Hologram Origination More than 100 patterns big size holographic originations in stock, as well as supplying customized design master origination up size to 1200mm*650mm.

master samples 1

Photoresist Glass Master Photoresist glass with laser beam effective pre-coated chemical can record hologram image by laser beam in lab or matrix system.

master samples 2

Nickel Hologram Origination Hologram master origination is a piece of nickel shim copy from photoresist glass made by process of electronic forming. It's mother shim for next step hologram printing.

master samples 3

Embossing Operation Shim Hologram shim in size of 6'*6' embosses on metalized film for sticker. Big size hologram nickel shim widely to do soft emboss for holographic packaging.

master samples 3

Hologram Procution Line Set Up, Training and Technology Trasfer We supply whole set hologram production line, training and technology transfer with chemical formula for differnt solutions of hologram printing.

 


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